Some of Major Projects Handled for Industrial Machinery & Equipments:

CAD - Design Engineering Projects:

• Worked on various CAD projects like Legacy data conversion, 3D modelling, 2D drafting, detailing and data migrations for various parts, subassemblies, and complete assemblies of various industrial machinery and equipments.
• Design Engineering - Concept to 2D Mfgg drawings: Worked on various Industrial Machine Designs, SPMs, Automation, Material handling systems, Printing & Packaging M/c, Machine Tools, Process Equipments, Food processing, Pharma, chemical /power/steel/cement plant M/cs & equipment and other Industrial / Engineering products design engineering.
• Design Engg of strip winding machine for Tyre Mfgg.
• NDT / Ultrasonic Testing Machine design & Engg for Rail Axles, Eddy Current Array Bar & Billet inspection.
• Design Modification of UTM / NDT Machines.
• Design & Development of Compost M/c / waste garbage recycling M/c from concept to production drawings.
• Design and develop a 5 Ton die loader/unloader system including hydraulic actuators & power pack.
• Design and engineering of Fully Automatic stator coil insertion machine.
• Design engineering of Test bench / Testing Setup for an Electric Motor testing.
• Sticker Labelling Machine Design Engineering.
• Design of different type of conveyors like Belt Conveyor, Roller Conveyor, Cup Tilting Assembly & bulk handling conveyors etc.
• Design and engineering of 10 Tonne load capacity Hydraulic scissor lift.
• 3D Modeling, 2D Drafting of Pumps & Valves.

Reverse Engineering / 3D Scanning:

• Reverse Engineering of gearbox assembly and parts.
• Reverse Engg, 3D & 2D CAD of Packaging M/c parts & tools.
• 3D Scanning of Printing Machine Parts.
• Reverse Engg of alternator.
• Reverse Engg of Turbine Blade Parts.
• Creation of 3D Model & 2D dwgs from provided scanned data / stl file.

Prototype Development:

• Mfgg of Fabric Stretch Testing Machine SPM.
• CNC machined Pipe Clamp proto development for a pipe cutting process.
• Injection Moulded Artificial Brick with soft tooling.
• Sheetmetal enclosure.

CAE - FEA / CFD Analysis / Design Validation Projects -

FEA Test Simulations / Analysis-

• Compost M/c / waste garbage recycling M/c.
• Design validation of Scissor lift by FEA.
• Stress analysis of a Tool Holder Arm of a Robot, Mounting Plate of Robot Tool Holder Arm plate & mounting bolts.
• FEA Simulation of Robot Structure with load cases.
• Static, Dynamic & Fatigue Analysis of Mobile Elevating Work Platform Crane.
• Thermal stress analysis conveyor.
• Stress Analysis & Optimization of a 50T x 30Mtr Span Portal Crane under various loads.
• Static, Dynamic and Multi body dynamic analysis of a planetary gear box casing.
• FEA Simulation and Design Optimization of an Industrial Compressor Base Frame.
• Fatigue Analysis of Vessel With Thermal Transient.
• Buckling Analysis of Vessels & Heat Exchangers.
• Elastic-Plastic Analysis of Vessels & Heat Exchangers.
• FE Analysis for Scissor lift Frame Component.

CFD Test Simulations / Analysis-

• Cold Flow CFD Analysis of Cooling Chamber to Evaluate the operating point of the Fan.
• CFD simulations of Superheater, Cyclone Dust Collectors, Boilers, Electrostatic Precipitator, Ducting for Boilers and Economizers.
• CFD simulations of Turbomachinery like Pumps, Compressors, Turbines, Fans and Blowers.
• CFD Simulation of Plate Heat Exchanger.
• Cooling Water Basin and Pump Sump Analysis.
• CFD Analysis of Flow Mixing in Static Mixer.
• CFD Simulation & Design optimization of Heater.
• CFD Analysis of non-premixed natural gas and air inside furnace.
• CFD Simulation of Boiler Flue Gas Flow.
• CFD Simulation of HRSG, HP Economizer.